Showing posts with label mini gauge. Show all posts
Showing posts with label mini gauge. Show all posts

Monday, October 3, 2016

7 Wood Joints You Can Make With Your Bandsaw

Joining pieces of wood together is a part of woodworking. Different joints and techniques are used to meet different requirements of what is being built. Wood type, strength, and appearance should all be considered for the purpose of the joint.






I will show you 7 different joints and with some practice these are all quite easy to make and require very few tools. A few tools are used for marking and measuring and a bandsaw for cutting. Fir and cedar are used for a nice contrast. I will show you a few instructions for some of the joints and the rest use the same technique.








Tools

There are many fancy tools and machines on the market but I wanted to make nice joints with few and simple tools. They can  be made using a handsaw but I like to cut fast so I will use a bandsaw for all the joints. 


I also made a jig to cut some angles but there are other ways to do this, such as tilting the bandsaw table. Here are a few tools that you will need.



           caliper       clamp       pencil        bevel    small square       bandsaw   

           glue     sandpaper   



How to make

To make these joints here are some important tips. Always keep a sharp pencil, carefully make your marks and cut slow and precise. Make sure you cut on the correct side of the line. Softwoods are easiest to work with. 

Bonus Tip
When the pieces are glued and clamped the wood compresses a bit. When the glue is dry you can sand the joints and they will look flawless. 
                                                                               
I will show you the steps I used for a couple of the joints. 



Dovetail Joint

This joint looks great and is a signature of craftsmanship. It is very popular in furniture making. To start  a bevel gauge  is used to mark some angles on the cedar. The angle degree or length was not important, just what looked nice. 


A piece of fir is positioned and clamped to the cedar. Now with a sharp pencil you can mark the tail that has to be cut. 


The tail is cut with the bandsaw in four cuts and ready to test.



Using a wooden mallet, the pieces are tapped together. It was a perfect fit, I took it apart and put on some glue.





Cross halving joint

Of all the joints I have made here this is the easiest one to make. Again make some marks on one piece similar to the photo. After you cut the block the second one can be placed square on top and mark that piece.




Cutting the blocks. It doesn't matter which one you cut first since both blocks should be identical.



                      Bingo, a perfect fit!



Half lap dovetail joint

This is a good looking joint and a bit more difficult to make. You can always tilt you table but I wanted to try make a jig that swivels quick so I had to modify my small bandsaw sled. I added some pins to the ends of the base to act as a stop for a swivel table. It worked out but this jig can always be refined. It may be a future project.







A sliding fulcrum and the table top are added and now I can cut any angle. The cedar is cut first then the fir was clamped and traced out the same way as the dovetail joint. This was the only joint I had to use a chisel and clean out the cedar a bit.











For the rest of the joints the same techniques are used. They all turned out clean and tight fitting. 



                              Bridle joint





                               Framework dovetail





                             I did not know the name for this so I called it an arrow                                     joint.







                                         Angle bridle joint






Conclusion

When it comes to making wood joints always start with easy ones and work your way up to the more difficult ones. Start with softwoods and experiment with different colours.

 Softwoods such as cedar and fir look great together. With  some practice you can make your own beautiful  joints. 

Do you have any experience making joints? What kind have you made? Share your feedback in the comment section. 


See also:

              Mini speed square                           Impossible dovetail


                         



                Make a mini hacksaw                                                           Angle drilling jig  
     
                                                                                    


              



  
         


Pocket Bevel Gauge





A bevel gauge is a very handy tool and one that you may use a lot. Here is a small bevel gauge that you can make yourself, it is accurate and the brass knurl locks easy enough for setting and transferring angles.







 A small one is even handier especially when it can fit in your pocket or a small toolbox. Small tools are great, the mini speed square is a tool I use all the time.
I find I use small tools as much as the larger ones.



                                                  



The gauge consists of only three parts, the blade, the stock or handle and the locking device. It is best to cut all the pieces  with a tablesaw to keep everything as accurate as you can.








Also, hardwood is best for this project, it is more durable and will last longer. I  have a scrap bin for small hardwood blocks I save for small projects like this.



                                      




Handle or Stock 


The piece of wood I choose was smoked oak.


                                


After the piece was cut to the right size it had to be cut down the middle, this cut is for the bevel blade to fit in. 

This was an interesting cut. The block could only be pushed as far as the orange sharpie mark and the blade had to be raised to this height to make a rough cut at 45 degrees.


                                  




Bevel Gauge Blade

With my bandsaw and small bandsaw sled  I cut the blade first to the length and then a 45 degree cut.








Since the bandsaw sled is on hand I can cut the handle to the length. (3.5") 







I used my new belt sander to round the corners of the gauge.






A brass knurled nut and a joint connector bolt will be used for the clamping. The blade was cut so it fit snug in the handle and when the brass nut was tighten it held firm together. 




The blade is pushed in the stock as far as it can go, mating the 45 degree cuts and then secured in a vice. A 1/4 brad point bit is used to make the hole for the bolt, and make a mark for the maple blade.


 



A 5/16" blade is now used to make a slot in the blade. This will be larger than the bolt. This is important, it will help give the blade some play before locking when in use.




A router would do a good job but a file can and a steady hand can make the slot look nice.




After the bandsaw cut the semicircle the new sander is used to clean it up.





The blade and handle are put together and placed in the vice. 
The nut and bolt were cut together in the gauge, this would assure it would be a good looking fit.






Plans











Conclusion

A bevel gauge is an essential tool used by woodworkers, carpenters and hobbyists. It can be used to duplicate or set a desired angle. 


This is a very easy gauge to make and will get a lot of use. Although this is a small one it can be made large as well.  

I hope this article helps you to build your own, it will look good in your tool box.
If you build one let me know how it turned out.



See Also


Mini Square                   Spline Jig                         Scroll Holder